In the interest of our customers and providing all the necessary services, it will be very useful for you, dear customer, to see and follow up on your bike’s maintenance schedule yourself so that you have all the sufficient information for all the necessary basic periodic maintenance .
Simplified Service Schedule For HARLEY-DAVIDSON MOTORCYCLES
Constants for all Harley-Davidson bikes
Replace engine oil and filter every 8000 KM
Replace the primary lubricant every 16000 KM
Replace the transmission oil every 32000 KM
Replace coolant for bikes that have coolant every 48000 KM
Replace spark plugs every 2 years or every (48000 KM), whichever comes first
Battery Check the battery and terminal torque and clean the connections
Front forks Disassemble, inspect and rebuild front forks, replace fork oil every 80000 km.
Fuel Filter Replace the fuel filter every (161,000 KM)
Brake and clutch systems: Flush the brake and clutch systems, replace DOT 4 hydraulic brakes and clutch fluid every two years or sooner if moisture is 2 Content 3% or more
Regularly scheduled service is critical to ensuring that your Harley bikes operate efficiently and effectively.
Service mechanics recommend maintenance at intervals to check the general health of your bike. below.
1600 KM
Change engine oil and oil filter
Check and maintain the air cleaner as required
Check primary lubricant and clean magnetic drain plug
Check clutch adjustment
Check the transmission lubricant and clean the magnetic drain plug
Rear drive belt check and adjust
Check brake pads and discs for wear
Check brake fluid reservoir levels and condition
Check the oil lines and brake system for leaks
Lubricate the following: front parking brake lever, control cables and clutch/hand lever control cable, quick mount
Check the spark plugs
Check the fuel valve, lines and fittings for leaks
Check tire pressure, tread and rim tightness
Check and clean the battery connections
Check the operation of all equipment and switches
Check fastener ties and engine mounts
Check the exhaust system for leaks, cracks, loose or missing fasteners, or heat shields
Check that all important fasteners are tight: hand controls, brake system, axle nuts, front fork components, lever and handlebar fasteners
Check the rear fork pivot nut is tight (check with your dealer).
Check engine idle speed adjustment
Check the adjustment of the front fork bearing (see dealer)
Test Ride .
8000 KM
Change engine oil and filter
Check and maintain the air cleaner as required
Check the essential lubricant (primary) and clean magnetic drain plug
Checking/setting the initial string
Check clutch adjustment
Check the transmission lubricating oil and clean the magnetic drain plug
Belt check and adjustment
Check speedometer cable
Check brake pads and discs for wear
Check brake fluid reservoir levels and condition
Check the oil lines and brake system for leaks
Lubricate the following: front parking brake lever, throttle control cables, throttle, clutch/hand lever control cable, quick mount
Check the fuel valve, lines and fittings for leaks
Check tire pressure and tread
Check the tightness of the wheel
Check the adjustment of the front fork bearing
Check the operation of all equipment and switches
Check and clean the battery connections
Check the spark plugs
Check ignition timing (XL only) and discharge hose
Check engine idle speed adjustment
Test Ride .
16000 KM
Change engine oil and filter
jiffy kick stand inspection and lubrication
Check and maintain the air cleaner as required
Change the essential lubricant (primary) and clean magnetic drain plug
Checking/setting the initial string
Check clutch adjustment
Check the transmission oil and lubrication and clean the magnetic drain plug
Belt check and adjustment
lube speedometer cable
Check brake pads and discs for wear
Check brake fluid reservoir levels and condition
Check the oil lines and brake system for leaks
Lubricate the following: front parking brake lever, throttle control cables, throttle, clutch/hand lever control cable, quick mount
Lubricate and adjust steering head bearings
Check engine idle speed adjustment
Check, adjust the enrichment process
Check the fuel valve, lines and fittings for leaks
Check the operation of all equipment and switches
Check and clean the battery connections
Check tire pressure and tread
Check the tightness of the wheel
Check fastener ties and engine mounts
Check that all important fasteners are tight: hand controls, brake system, axle nuts, front fork components, lever and handlebar fasteners
Check ignition timing (XL only) and discharge hose
Test Ride .
24000 KM
Change engine oil and filter
jiffy kick stand inspection and lubrication
Check and maintain the air cleaner as required
Inspect primary lubricant and clean magnetic drain plug
Checking/setting the initial string
Check clutch adjustment
Check the transmission oil and lubrication and clean the magnetic drain plug
Belt check and adjustment
lube speedometer cable
Check brake pads and discs for wear
Check brake fluid reservoir levels and condition
Check the oil lines and brake system for leaks
Lubricate the following: front parking brake lever, throttle control cables, throttle, clutch/hand lever control cable, quick mount
Lubricate and adjust steering head bearings
Check engine idle speed adjustment
Check, adjust the enrichment process
Check the fuel valve, lines and fittings for leaks
Check the operation of all equipment and switches
Check and clean the battery connections
Check tire pressure and tread
Check the tightness of the wheel
Check fastener ties and engine mounts
Check that all important fasteners are tight: hand controls, brake system, axle nuts, front fork components, lever and handlebar fasteners
Check ignition timing (XL only) and discharge hose
Test Ride .
32000 KM
Change engine oil and filter
jiffy kick stand inspection and lubrication
Check and maintain the air cleaner as required
Change the essential lubricant (primary) and clean magnetic drain plug
Checking/setting the initial string
Check clutch adjustment
Change the transmission oil and lubricant and clean the magnetic drain plug
Belt check and adjustment
lube speedometer cable
Check brake pads and discs for wear
Check brake fluid reservoir levels and condition
Check the oil lines and brake system for leaks
Lubricate the following: front parking brake lever, throttle control cables, throttle, clutch/hand lever control cable, quick mount
Lubricate and adjust steering head bearings
Check engine idle speed adjustment
Check, adjust the enrichment process
Check the fuel valve, lines and fittings for leaks
Check the operation of all equipment and switches
Check and clean the battery connections
Check tire pressure and tread
Check the tightness of the wheel
Check fastener ties and engine mounts
Check that all important fasteners are tight: hand controls, brake system, axle nuts, front fork components, lever and handlebar fasteners
Check ignition timing (XL only) and discharge hose
Test Ride .
Tips
Even if you're not inclined to do service checks yourself, it's always a good idea to get a feel for the build of your bike.
Simple maintenance at home can help keep your bike looking its best between scheduled maintenance visits to Harley-Davidson:
Clean the battery terminals and cover them with insulating grease to prevent corrosion.
Inspect pivot points and moving parts for signs of wear or interference.
Use a multimeter to check the permanent voltage at each battery terminal.
Check that there are no leaks in the front fork and any fluid leaks under the bike.
Check blown valves and make sure you have spare parts for any emergency.
* Interested in the price of your bike when selling? A well-maintained high-mileage bike may be a better seller than a low-mileage bike that has never been serviced
Are you looking for spare parts and equipment to maintain your motorcycle yourself?
We are A2Z CYCLES. We are committed to providing all the home maintenance supplies for your bike to keep you informed and reassured about the condition of your bike.
